Specializing in Delivering Robust, Cost Effective Solutions to Manufacturing

For over 25 years, IPACT (Integrated Process Automation and Control Technologies) has been delivering manufacturing automation solutions that improve our customers’ bottom line.  A talented, experienced engineering team, time tested business practices, and partnerships with leading technology vendors allow us to create solutions that consistently improve the productivity and profitability of our customers.  IPACT is a Wonderware Endorsed System Integrator that specializes in the implementation of Manufacturing Execution Systems and one of the first System Integrators to be certified on Wonderware’s MES 4.0 product.

Headquartered in Valparaiso, Indiana, just 40 miles southeast of Chicago with satellite offices in Wisconsin, New York, North Carolina, and Florida, IPACT has delivered hundreds of successful projects in many different industries throughout North America and the world.

Industrial Automation

Factory automation systems, properly implemented, can help you increase production throughput, improve product quality, and reduce labor and energy costs.

Web ProcessingBut have you ever felt the pain of a new project that actually decreased productivity? Unfortunately, we meet many companies that have experienced a bad situation because they chose the wrong automation supplier.

At IPACT, we perform detailed needs analysis and complete the functional design before we start programming PACs, HMIs, and other automation elements. Then we rigorously simulate both components and system performance in our lab, so your startup will be smooth and your project will deliver as you expect.  IPACT has extensive experience implementing automation systems at leading metals manufacturers such as ArcelorMittal and Novelis.

Manufacturing Execution Systems & Manufacturing Intelligence

MES overviewIn the dynamic environment of the plant floor, making sure that the right material is used in the right operation at the right time is easier said than done! IPACT’s extensive Manufacturing Execution System (MES) experience  can help you manage WIP, enforce good manufacturing practices, and provide complete production genealogies so you can be sure everything made was in conformance to plan.  Leading Food & Beverage companies trust IPACT to implement solutions for items as diverse as potato chips to cheese at Great Lakes Cheese.

Manufacturing Intelligence provides the missing link – timely, accurate information – to support your data-driven continuous improvement initiatives such as Six Sigma, TPM, OEE, and Lean Manufacturing.  Uncover the hidden potential within your existing manufacturing assets!

Enterprise Application Integration

Enterprise IntegrationERP manages the business and sets the agenda.  Synchronizing ERP with the plant floor can help the entire organization to be more nimble in the competitive global marketplace.

IPACT has significant experience in linking manufacturing systems to business systems including SAP, MANMAN, BPCS and others using industry standards such as ISA 95 and B2MML.  IPACT has implemented real-time, loosely coupled systems for companies such as Boeing.

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