Metals Industry

IPACT was born out of the steel industry, as the principals of the company all came out of the process control departments of local steel mills.  Still today, about 40% of our staff have backgrounds in steel and aluminum.  This means that IPACT really understands automating metals processes.  If you are in the steel or aluminum industry, we speak your language.

Processes that IPACT has automated in the metals industry include:Ladle Metallurgy Furnace

  • Steel
  • Aluminum
    • Hot Strip Mills
    • Cold Strip Mills

A distinctive facet of the metals industries is that they still have a large installed base of OpenVMS software platforms.  IPACT has tremendous expertise in OpenVMS and can handle anything from FORTRAN to assembly code to device drivers on that platform.

We also have expertise in both the set-up and dynamic models that are used in metals, and particularly in hot and cold rolling.  This includes Automatic Gauge Control (AGC) and tension control.

In addition to applying our expertise to custom solutions, we have several pre-engineered solutions available to our customers including the blast furnace application, ladle tracking application, and billet tracking application.

 

Examples of projects in metals:


Hot Mill Finishing Stand Addition

IPACT supplied the automation and control system models to support an additional stand on a Korean aluminum hot strip mill. The customer was so pleased they gave IPACT a special award.  Continue reading 

Aluminum Finishing Mill Control System Revamp

IPACT conceived, designed, and delivered a state-of-the-art open control system for an aluminum hot strip finishing mill that provided: high speed hydraulic cylinder control, screwdown control,inter-stand tension control, positive and negative roll bending, automatic gauge control (AGC), adaptive threading, metal-in-stand, mill zeroing, mill setup, modulus curve generation, process data collection, and tailout and threading control.  Continue reading 

IPACT Completes Blast Furnace System for Arcelor Mittal

IPACT completed the critical water recycle system upgrade for the ArcelorMittal site in Indiana.   Continue reading 

IPACT Completes Automation Strategy Document for Major Steel Manufacturer

IPACT, a Wonderware Endorsed System Integrator, completed today a key document for a major Steel Manufacturer.  Continue reading